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Paxton Automotive Automobile Parts 1200 User Manual

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DP/N: 4809650 - v1.0 11/09/04
Owner’s Installation Guide for the
Paxton Automotive
Novi 1200 Supercharger
for the
Dodge Hemi
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
(805 604-1336 . FAX (805) 604-1337
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1 2 3 4 5 6 ... 41 42

Summary of Contents

Page 1 - Dodge Hemi

DP/N: 4809650 - v1.0

Page 2 - FOREWORD

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)G. Unclip the 4 clips that retain th

Page 3 - TABLE OF CONTENTS

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 2 OIL FEED ASSEMBLYA. Discon

Page 4 - 2002 Dodge Hemi

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 5 - 2003 Dodge Hemi

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 3 OIL DRAIN ASSEMBLYA. On th

Page 6

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 7

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 4 HEATER HOSE RELOCATIONA. I

Page 8

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 9 - Section 1

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 5 COOLANT RESERVOIR RELOCATIO

Page 10 - Fig. 1-h

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 11 - Section 2

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 6 SUPERCHARGER MOUNTING BRACK

Page 12 - P/N: 4809650

P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)iiFOREWORDProper installation of th

Page 13 - Section 3

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)H. With the supplied support bracket

Page 14

3P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Fig. 6-fN. Attach the supplied 1/2&q

Page 15 - Section 4

4P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 16

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 7 AIR INTAKE ASSEMBLY7. AIR

Page 17 - Section 5

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)I. Locate the air intake temperature

Page 18

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 8 FUEL SYSTEM ASSEMBLY8. FUE

Page 19 - Section 6

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)5/16" fuel hose to the inlet of

Page 20

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 9 ENGINE CONTROL UNIT INSTALL

Page 21 - Fig. 6-h

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 22

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 10 CHARGE COOLER INSTALLATION

Page 23 - Section 7

P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)iiiTABLE OF CONTENTSFOREWORD ...

Page 24 - Fig. 7-c

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 25 - Section 8

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 11 HEAT EXCHANGER INSTALLATIO

Page 26

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 27 - Section 9

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 12 SURGE AND RESERVOIR TANK I

Page 28

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)H. Attach the supplied 3/4" sho

Page 29 - Section 10

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 13 WATER HOSE ROUTING13. WAT

Page 30

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 31 - Section 11

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 14 WATER PUMP WIRING14. WATE

Page 32

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 33 - Section 12

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 15 FINAL ASSEMBLY AND CHECK15

Page 34 - Fig. 12-e

P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)ivBefore beginning this installation,

Page 35 - Section 13

2P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 36

3P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)This Page Left Intentionally Blank.

Page 37 - Section 14

DP/N: 4809650 - v1.0

Page 38

P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)v4PCH110-044 S/C MNTG BRKT ASSY &apos

Page 39 - Section 15

P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)vi2003 Dodge Hemi Part No. 1201220-P8P

Page 40

viiP/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)2003 Dodge Hemi Part No. 1201220-PI

Page 41

viiiP/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)2003 Dodge Hemi Part No. 1201220IM

Page 42

1P/N: 4809650©2004 Paxton AutomotiveAll Rights Reserved, Intl. Copr. Secured11NOV04 v1.0 03DodgeHemi(4809650v1.0)Section 1 COMPONENT REMOVALA. Using

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